Tuesday, December 26, 2023

Mechanical analog computers

 

Mechanical analog computers

William Ferrel's tide-predicting machine of 1881–1882

While a wide variety of mechanisms have been developed throughout history, some stand out because of their theoretical importance, or because they were manufactured in significant quantities.

Most practical mechanical analog computers of any significant complexity used rotating shafts to carry variables from one mechanism to another. Cables and pulleys were used in a Fourier synthesizer, a tide-predicting machine, which summed the individual harmonic components. Another category, not nearly as well known, used rotating shafts only for input and output, with precision racks and pinions. The racks were connected to linkages that performed the computation. At least one U.S. Naval sonar fire control computer of the later 1950s, made by Librascope, was of this type, as was the principal computer in the Mk. 56 Gun Fire Control System.

Online, there is a remarkably clear illustrated reference (OP 1140)[39] that describes the fire control computer mechanisms.[39] For adding and subtracting, precision miter-gear differentials were in common use in some computers; the Ford Instrument Mark I Fire Control Computer contained about 160 of them.

Integration with respect to another variable was done by a rotating disc driven by one variable. Output came from a pick-off device (such as a wheel) positioned at a radius on the disc proportional to the second variable. (A carrier with a pair of steel balls supported by small rollers worked especially well. A roller, its axis parallel to the disc's surface, provided the output. It was held against the pair of balls by a spring.)

Arbitrary functions of one variable were provided by cams, with gearing to convert follower movement to shaft rotation.

Functions of two variables were provided by three-dimensional cams. In one good design, one of the variables rotated the cam. A hemispherical follower moved its carrier on a pivot axis parallel to that of the cam's rotating axis. Pivoting motion was the output. The second variable moved the follower along the axis of the cam. One practical application was ballistics in gunnery.

Coordinate conversion from polar to rectangular was done by a mechanical resolver (called a "component solver" in US Navy fire control computers). Two discs on a common axis positioned a sliding block with pin (stubby shaft) on it. One disc was a face cam, and a follower on the block in the face cam's groove set the radius. The other disc, closer to the pin, contained a straight slot in which the block moved. The input angle rotated the latter disc (the face cam disc, for an unchanging radius, rotated with the other (angle) disc; a differential and a few gears did this correction).

Referring to the mechanism's frame, the location of the pin corresponded to the tip of the vector represented by the angle and magnitude inputs. Mounted on that pin was a square block.

Rectilinear-coordinate outputs (both sine and cosine, typically) came from two slotted plates, each slot fitting on the block just mentioned. The plates moved in straight lines, the movement of one plate at right angles to that of the other. The slots were at right angles to the direction of movement. Each plate, by itself, was like a Scotch yoke, known to steam engine enthusiasts.

During World War II, a similar mechanism converted rectilinear to polar coordinates, but it was not particularly successful and was eliminated in a significant redesign (USN, Mk. 1 to Mk. 1A).

Multiplication was done by mechanisms based on the geometry of similar right triangles. Using the trigonometric terms for a right triangle, specifically opposite, adjacent, and hypotenuse, the adjacent side was fixed by construction. One variable changed the magnitude of the opposite side. In many cases, this variable changed sign; the hypotenuse could coincide with the adjacent side (a zero input), or move beyond the adjacent side, representing a sign change.

Typically, a pinion-operated rack moving parallel to the (trig.-defined) opposite side would position a slide with a slot coincident with the hypotenuse. A pivot on the rack let the slide's angle change freely. At the other end of the slide (the angle, in trig. terms), a block on a pin fixed to the frame defined the vertex between the hypotenuse and the adjacent side.

At any distance along the adjacent side, a line perpendicular to it intersects the hypotenuse at a particular point. The distance between that point and the adjacent side is some fraction that is the product of 1 the distance from the vertex, and 2 the magnitude of the opposite side.

The second input variable in this type of multiplier positions a slotted plate perpendicular to the adjacent side. That slot contains a block, and that block's position in its slot is determined by another block right next to it. The latter slides along the hypotenuse, so the two blocks are positioned at a distance from the (trig.) adjacent side by an amount proportional to the product.

To provide the product as an output, a third element, another slotted plate, also moves parallel to the (trig.) opposite side of the theoretical triangle. As usual, the slot is perpendicular to the direction of movement. A block in its slot, pivoted to the hypotenuse block positions it.

A special type of integrator, used at a point where only moderate accuracy was needed, was based on a steel ball, instead of a disc. It had two inputs, one to rotate the ball, and the other to define the angle of the ball's rotating axis. That axis was always in a plane that contained the axes of two movement pick-off rollers, quite similar to the mechanism of a rolling-ball computer mouse (in that mechanism, the pick-off rollers were roughly the same diameter as the ball). The pick-off roller axes were at right angles.

A pair of rollers "above" and "below" the pick-off plane were mounted in rotating holders that were geared together. That gearing was driven by the angle input, and established the rotating axis of the ball. The other input rotated the "bottom" roller to make the ball rotate.

Essentially, the whole mechanism, called a component integrator, was a variable-speed drive with one motion input and two outputs, as well as an angle input. The angle input varied the ratio (and direction) of coupling between the "motion" input and the outputs according to the sine and cosine of the input angle.

Although they did not accomplish any computation, electromechanical position servos were essential in mechanical analog computers of the "rotating-shaft" type for providing operating torque to the inputs of subsequent computing mechanisms, as well as driving output data-transmission devices such as large torque-transmitter synchros in naval computers.

Other readout mechanisms, not directly part of the computation, included internal odometer-like counters with interpolating drum dials for indicating internal variables, and mechanical multi-turn limit stops.

Considering that accurately controlled rotational speed in analog fire-control computers was a basic element of their accuracy, there was a motor with its average speed controlled by a balance wheel, hairspring, jeweled-bearing differential, a twin-lobe cam, and spring-loaded contacts (ship's AC power frequency was not necessarily accurate, nor dependable enough, when these computers were designed). 

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